Off-RoadWeb Homepage Off-Road
Facebook Newsletter

Building For The Best Of Both Worlds: Tow-Haul-Chase Project Ford

Building a Do-All Truck for Off-Roading and Towing

By , Photography by Agustin Jimenez,

After 40,000 trouble-free miles and trying out a number of suspension combinations, heights, types of shocks, and tires on our Ford 3/4-ton diesel 4x4 truck we finally figured out what we wanted for our 2011 Super Duty.

We simply wanted a package that would improve on-road ride and handling, be able to go fast down dirt roads and through small whoops, take us into places we shouldn’t be with a crew cab, and handle heavy loads in the bed and on a trailer. Was this so much to ask? It turns out that most of the time, it is.

If it rides really well over fast bumps, then it probably can’t tow worth a dang. And if it’s really good at towing, then it’s probably rough as heck in the dirt. Having a “do-all” truck is the dream of most 3/4- or 1-ton 4x4 diesel owners, but most of the time there is something sacrificed in the build.

From the day we picked up this Super Duty from Ford, there was a plan for the truck’s intended use and build theme: Towing, hauling, and chasing. We’ve figured out what we believe to be the best of both worlds for our Super Duty’s suspension—allowing us to pound around in the dirt in comfort while still being able to tow more than most passenger vehicles could ever dream of.

After a fair amount of trial and some error, we’ve had a successful few months of testing on this current suspension package with a combination of pieces from Atlas Spring, Daystar, Hellwig, Pro Comp, Pure Performance, and Trail Master. We’ve tried to include all the best suspension options for a 3/4-ton, plus a couple new ones.

No, this is not a complete package you can buy out of the box. We based most of this around a Pure Performance 4-inch-taller four-link conversion kit, but then we added air bags, a sway bar, full leaf springs, a track bar drop, and a new pitman arm. Like many enthusiasts, we enjoy custom tailoring our trucks.


01. Mike Gold at Revolution Vehicle Dynamics helped us remove the previous taller suspension we had on our truck to swap to the shorter Pure Performance Chase kit. The Chase Series kit uses a 4-inch-taller-than-stock progressive-rate coil spring, 11-inch-stroke Prodigy shocks, and a four-link kit to convert the Super Duty suspension from a radius arm to a four-link design.

The Chase Series kit also comes with mid-rate, mid-travel replacement leaf springs (not shown here). It can be ordered without springs if you have your own plans out back.

  • 02. Call us old fashioned, but we’re big fans of family business. This father and son team of Mike Gold and Jay Gold went to work adding the four link brackets onto the frame. While this four-link kit is almost identical to the one we had with 2.5-inch-taller coils (February 2012 issue), it uses slightly different brackets for a better geometry at the taller 4.0-inch height.
    02. Call us old fashioned, but we’re big fans of family business. This father and son tea
  • 03. The four-link control arms are constructed out of 2.5-inch-diameter tubing with a 0.25-inch wall. On the axle side, they bolt directly in place of the radius arms. On the frame side, they fit into the supplied brackets. The four-link is adjustable, and we have ours kicked out about 1-inch further forward than stock axle placement.
    03. The four-link control arms are constructed out of 2.5-inch-diameter tubing with a 0.2
  • 04. To fit larger 2 5/8 shock bodies on the new Super Duty, the Prodigy shocks have a special lower shaft end. The 90-degree offset billet shaft end kicks the body out just enough to allow the shocks to fit. No, it is not ideal to have an offset mounting point, but it is a good solution and we’ve had no problems with it to date.
    04. To fit larger 2 5/8 shock bodies on the new Super Duty, the Prodigy shocks have a spe
05. This adjustable track bar comes with all of Pure’s four-link conversion kits. It allows you to make side-to-side adjustments without having to remove one side of the track bar. The jam nuts are not yet tightened in this picture.
05. This adjustable track bar comes with all of Pure’s four-link conversion kits. It allows you to make side-to-side adjustments without having to remove one side of the track bar. The jam nuts are not yet tightened in this picture.
Enjoyed this Post? Subscribe to our RSS Feed, or use your favorite social media to recommend us to friends and colleagues!

*Please enter your username

*Please enter your password

*Please enter your comments
Comments:
Not Registered?Signup Here
(1024 character limit)
Off-Road