Off-RoadWeb Homepage Off-Road
Facebook Newsletter

Dodge Magnum V8 Head Solution

Better Heads And New Rockers To Boot

By , Photography by
Magnum V8 Head Gasket Replacement Cific Head

Magnum V-8 engines are great power producers. They offer lots of torque at low rpm and have a durable bottom end that can serve as an excellent platform for a workhorse engine or a high-horsepower racing powerplant. If you can overlook the horrific fuel economy, the 5.2L and 5.9L Magnum V-8 engines are generally likeable motors.

But if you're an owner of a Magnum V-8, you probably already know that it's not all a bed of roses with this engine. Almost certain head problems plague 5.9L (360ci) models, but 5.2L (318ci) owners should be wary as well. Heads are such a problem on Magnum V-8 engines that Dodge and Jeep dealers tend to keep them in stock.

1. The Cific C671 heads seem to be the solution for Magnum V-8 head woes. Ours came greased and packaged in plastic to keep rust off the heads until they're built and installed on an engine. The Cific heads come bare, and we reused the original valves and springs.
1. The Cific C671 heads seem to be the solution for Magnum V-8 head woes. Ours came grease

The head problems usually lie between the valves. The extra pressure and power and the different stroke of the 5.9L engine tend to make it much more susceptible to issues than its 5.2L brethren.

Since we have a couple of these engines embedded in our fleet of vehicles, we've experienced more than our share of head gaskets blowing and heads failing. Our last pair to blow was on a daily-driver, and with 50,000 miles on the engine the temperatures were going through the roof and white smoke was blowing out the back-sure signs of head dilemmas. Our reliable engine masters at Jeeps R Us came to the rescue again, pulling our heads and sending them off to D&H Automotive Machine in Capistrano Beach, California, to see if they could be salvaged. But the report came back of numerous cracks in both iron heads.

With the recommendation of D&H, we tracked down a company called Cific International. Cific's heads are stock replacement on Magnum V-8s, but they've managed to thicken the metal around the water jackets and get more material between the valves. Having no prior knowledge of a simple head solution (save for a custom modified head) for the Magnum V-8 engines, we were eager to get our hands on a set for ourselves. It was a little uncharacteristic of us to rip something open and not modify it, but we resisted and kept ourselves from enlarging intake valves and popping in a lopey cam. Besides, "stock and working" is a great modification over "broken."

We were so close to having everything buttoned up when our true nature got the better of us. It couldn't hurt to add some more efficient roller rockers from Crane Cams (hey, the valve covers were already off) to our valvetrain. And the requirement for taller valve covers would give us an excuse to put some more impressive looking Mopar aluminum valve covers on our Magnum 5.9L.

Maybe we aren't so good at keeping things stock, but we sure do like the upgraded package that will keep our engine lasting longer and running a bit more efficiently.

  • 2. With more material between the valves, the Cific heads are an improvement over a factory OEM head. There is no cooling issue because there is still plenty of room for coolant to flow. And in fact the Cific International heads likely conduct heat better with more metal to radiate heat from.
    2. With more material between the valves, the Cific heads are an improvement over a factor
  • 3. Before going any further John VanBaalen of D&H Automotive Machine used one of our valves to check all the valve guide for smooth (not sloppy) fitment.
    3. Before going any further John VanBaalen of D&H Automotive Machine used one of our valve
  • 4. D&H stuck the Cific heads in the washer and cleaned them prior to building them.
  • 5. D&H washed and cleaned our original valves and springs after checking to make sure none of the springs were collapsed and that none of the valves were damaged. New valve stem seals are mandatory as they shouldn't be reused.
    5. D&H washed and cleaned our original valves and springs after checking to make sure none
  • 6. VanBaalen gently tapped each valve stem seal in place, making sure to seat them properly.
    6. VanBaalen gently tapped each valve stem seal in place, making sure to seat them properl
  • 7. With the valve stem seals in, VanBaalen pushed each valve into place (eight per head; one 1.92 intake valve and one 1.65 exhaust valve per cylinder).
    7. With the valve stem seals in, VanBaalen pushed each valve into place (eight per head; o
  • 8. With the valves in the heads, a pneumatic valve spring lifter was used to install each spring on each valve. Small shims around the top of the valve's stem retain the springs on the valves.
    8. With the valves in the heads, a pneumatic valve spring lifter was used to install each
  • 9. With the heads off, Jeeps R Us did a visual inspection of the block and cylinder walls to make sure no damage had occurred to them during the extremely high temperatures this engine saw with the cooked heads.
    9. With the heads off, Jeeps R Us did a visual inspection of the block and cylinder walls
  • 10. Since the heads were already off, we couldn't help but add some Crane Cams roller rockers and some new pushrods. Since our Magnum V-8 was remaining "stock" we used kit No. 95617-16.
    10. Since the heads were already off, we couldn't help but add some Crane Cams roller rock
  • Crane Cams also sent us two adjustable pushrods to check out. If we were building a custom engine and didn't know what size pushrods to get, we could use these adjustable pushrods to mock up an installation and find out what length pushrod we needed.
    Crane Cams also sent us two adjustable pushrods to check out. If we were building a custom
  • 11. Instead of the factory rockers, we decided to upgrade to some stock ratio Crane Cams Blue Racer roller rockers. We were increasing the efficiency of our engine since we were staying with stock ratios while adding these roller rockers, which move more freely and smoothly than the stock rockers, To put these on our stock heads, we also needed a Crane rocker arm stud conversion kit, part No. 36655-16. Remember that many mods often require other mods.
    11. Instead of the factory rockers, we decided to upgrade to some stock ratio Crane Cams B
  • 12. Crane Cams provides an instruction sheet that tells best how to install the guideplates, adjusting nuts, and set screws. You'll need to find TDC (top dead center) at 0 degrees, and adjust each rocker individually in a specific order. This is an in-depth process, and if you don't feel comfortable doing it yourself, please consult a professional. Luckily for us, Larry Garcia at Jeeps R Us has done this many times before.
    12. Crane Cams provides an instruction sheet that tells best how to install the guideplate
  • 13. Like we mentioned earlier, one modification can often necessitate another modification. Our Crane Blue Racer roller rockers were in place, adjusted, and looking good, but our stock valve covers no longer fit over the rockers and rocker arm nuts.
    13. Like we mentioned earlier, one modification can often necessitate another modification
  • 14. Our valve cover answer came straight from Mopar, and gave our engine a new bit of class. The black crinkle finish valve covers are a little taller than stock and clear our Crane Cams rocker arms. Crane also notes that taller five-bolt valve covers designed for earlier model Dodge V-8 engines can be used since the holes all line up, but we liked the idea of sticking with the same 10-bolt design that came from the factory.
    14. Our valve cover answer came straight from Mopar, and gave our engine a new bit of clas
Sources
Crane Cams
1640 Mason Ave. Unit 180
Daytona Beach  32117
866-388-5120
www.cranecams.com
Cific International, Inc
n/a
800-891-8002
Mopar
P.O. Box 21-8004
Auburn Hills
MI  48321
800-992-1997
www.mopar.com
D&H Automotive Machine
n/a
949-493-5101
Jeeps R Us
3231 Laguna Canyon Road
Laguna Beach
CA  92651
949-497-9183
http://www.jeepsrus.com/
Enjoyed this Post? Subscribe to our RSS Feed, or use your favorite social media to recommend us to friends and colleagues!

*Please enter your username

*Please enter your password

*Please enter your comments
Comments:
Not Registered?Signup Here
(1024 character limit)
Off-Road