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Powermaster Alternator Install Alternators

Powermaster Alternator Install - A Superior Alternative

EZ Alternator Install
From the July, 2010 issue of Off-Road
By Jerrod Jones
Photography by Jerrod Jones
Powermaster Alternator Install Alternator
Powermaster Alternator Install Stock Alternator
1. We started our installation... 
   
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Powermaster Alternator Install Stock Alternator
1. We started our installation with the removal of the stock alternator. Once you remove the positive and negative field wires, along with the positive lead to the battery, only two bolts and a serpentine belt need to be removed to pull the alternator off the engine.
Powermaster Alternator Install Alternators
2. Even after 14 years, our... 
   
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Powermaster Alternator Install Alternators
2. Even after 14 years, our original OEM alternator was still working fine, but our power demands had grown to a sketchy point and we wanted to add a little more charging juice to be safe. The Powermaster alternator is a direct bolt-in replacement for our stock unit, and a welcomed addition to a truck running three auxiliary lights, two winches, two stereo amplifiers, split between two batteries. Needless to say, we were a prime candidate for a high-output alternator. Each Powermaster unit is tested before it leaves the facilities. Our particular Dodge unit (No. 43311) put out 118 amps at idle and 176 amps at highway cruising speeds. The old stock alternator we replaced peaked at 120 amps.
Powermaster Alternator Install Powermaster Alternator
3. The Powermaster alternator... 
   
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Powermaster Alternator Install Powermaster Alternator
3. The Powermaster alternator bolted in place as easily as the original one did. We did have to add three washers onto the lower bolt to make up for a slightly different housing width, but it was an easy adaption.
Powermaster Alternator Install Truck Alternator
4. We apologize for the poor... 
   
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Powermaster Alternator Install Truck Alternator
4. We apologize for the poor angle of this image, but the alternator is tucked under a crossmember and an air-intake tube. But, you can see that we were able to bolt the positive and negative field wires, along with the battery lead, onto the new alternator without issue.
Powermaster Alternator Install Serpentine Belt
5. With the alternator completely... 
   
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Powermaster Alternator Install Serpentine Belt
5. With the alternator completely installed, it was time to put the serpentine belt back on. Most engines made within the last couple decades have a spring tensioner pulley that puts the correct amount of tension on the belt and makes for easy removal and installation. You can simply put a box wrench on the tensioner and put force against the spring to release the serpentine belt.
Powermaster
1833 Downs Drive
West Chicago
IL  60185
630-849-7754

www.powermastermotorsports.com

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