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2002 Chevy 2500 4x4 Daystar Stinger Bumpstops

Bumptastic!
February, 2010
By Jerrod Jones
Photography by Jerrod Jones
2002 Chevy 2500 Stinger Bumpstops
Hydraulic bumpstops have become popular on every type of off-road vehicle. It doesn't matter what type of ride you have-if you don't have hydraulic bumpstops, then you want them. The problem is that at around $220 each, a hydraulic bumpstop, or "airbump," is out of a lot of people's price range. So what's a guy to do if he can't afford the hydraulic bumpstops? More importantly, what about guys who don't quite need airbumps, but are overusing their conventional urethane bumpstops while in the dirt?

2002 Chevy 2500 Cage Offroad Solid Axle Swap Kit
Our test truck of choice was... 
   
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2002 Chevy 2500 Cage Offroad Solid Axle Swap Kit
Our test truck of choice was a 2002 Chevy 2500 4x4 with a CAGE Offroad solid axle swap kit and a Dana 60 axle. Off Road Evolution modified the shock hoops to accept the 2.0 Fox shocks and added bumpstop cans that previously held hydraulic bumpstops before we swapped them out for Daystar Stinger bumpstops.
2002 Chevy 2500 Daystar Stingers
The Daystar Stingers fit in... 
   
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2002 Chevy 2500 Daystar Stingers
The Daystar Stingers fit in a conventional 2-inch weld-on bumpstop can. They have four inches of travel and use three EVS foam cushions to slow down (and eventually stop) the compression of the bumpstop shaft. Each Stinger bumpstop comes with three blue EVS foam cushions and three black ones. The blue ones are softer and the black ones are harder. You can mix and match to get your desired bump effect. The Stingers have an optional weld-on cap that allows you to place the bumpstop anywhere you can weld the cap to. Daystar also offers a short version of the Stinger for tight spaces. The short versions offer 1.5 inches of travel and can also utilize the weld-on top cap for mounting.
2002 Chevy 2500 Stinger Rebuildable
The Stingers are completely... 
   
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2002 Chevy 2500 Stinger Rebuildable
The Stingers are completely (and easily) rebuildable and come apart in just a few minutes, Each Stinger comes with an internal spacer that you can put on the shaft to lower the travel to around 2.5 inches. Upon using the internal spacer, only two EVS foam cushions will be used on top of the shaft.
2002 Chevy 2500 Custom Plates
Since we were installing these... 
   
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2002 Chevy 2500 Custom Plates
Since we were installing these Stingers at OC Tranny while the truck was on a rack getting a new transmission, David Dibbs took the time to use his new mill to make us some plates.....
2002 Chevy 2500 Custom Plates 2
.....The plates were used... 
   
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2002 Chevy 2500 Custom Plates 2
.....The plates were used to bolt the rear Stingers up into the factory bumpstop location on the frame.....
2002 Chevy 2500 Custom Plates 3
.....Once Dibbs had the plates... 
   
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2002 Chevy 2500 Custom Plates 3
.....Once Dibbs had the plates cut, he welded the Stingers' weld-on caps onto the plates. This way, there was absolutely no frame modification.
2002 Chevy 2500 How Did They Work
How Did They Work? On our... 
   
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2002 Chevy 2500 How Did They Work
How Did They Work?
On our test truck, it was fairly simple to get front and rear Stingers on to test. We had ideal mounting locations and enough room to fit them. We tried with and without the spacers, and tried the different hardness EVS foam cushions internally. They worked great at stopping the uptravel of the axle. They are not intended to be ridden on at all times.....
2002 Chevy 2500 How Did They Work 2
......In other words, you... 
   
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2002 Chevy 2500 How Did They Work 2
......In other words, you need to make sure the Stingers are not actually engaged at ride height. You need to have a little room between the shaft's urethane tip and the point that it bumps out on. In the rear, we had less than half an inch of uptravel before engaging the Stingers, so we added a spacer in the rear to give the rear suspension more uptravel before utilizing the bumpstop.....
2002 Chevy 2500 How Did They Work 3
.....Will they take the place... 
   
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2002 Chevy 2500 How Did They Work 3
.....Will they take the place of hydraulic bumpstops in full race vehicles? No, they are not meant for the rigors of off-road racing. The Stingers do give many of the benefits of a full hydraulic bumpstop at half the cost, and are a great choice for daily-driven prerunners or trail vehicles that might need more than a conventional urethane bumpstop. You can bet that you'll see us trying these Stingers on more applications in the near future.
Daystar
841 S. 71st Ave.
Phoenix
AZ  85043
800-595-7659

www.daystarweb.com
Orange County Transmissions
1375 Logan Avenue, Unit F
Costa Mesa
CA  92626
714-546-9900

http://orangecountytrans.com/ind
ex.html

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