Off-Roadweb Magazine Homepage Off-Road
Get Adobe Flash player

Staun Products Internal Beadlock System - The Most Indiscrete Double Beadlock Available

Double Beadlocking A Standard Aluminum Wheel
By Jerrod Jones
Photography by Jerrod Jones
Internal Beadlock Wheel Kit
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels
When thinking of using a Staun... 
   
  read full caption
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels
When thinking of using a Staun beadlock, you'll need to make sure the wheel's center is flat enough and there is a proper amount of room on the wheel to drill a hole for a second valve stem (for the inner tube).....
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels 2
.....Put a few pounds of air... 
   
  read full caption
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels 2
.....Put a few pounds of air into the inner tube and stick the inner tube on a bare wheel to find the correct place to drill the new valve stem hole. Once you locate the correct point, drill the first wheel and the rest in the exact same spot......
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels 2
.....Make sure to leave no... 
   
  read full caption
Internal Beadlock Wheel Replacing With Staun Beadlock Wheels 2
.....Make sure to leave no aluminum burs hanging off the drilled hole. Staun recommends drilling within eight inches of the original valve stem hole. Also, make sure you are going to clear your brakes and or axle knuckles with the inner tube's valve stem placement.
Internal Beadlock Wheel Dick Cepek Wheels
We used some 17x9 Dick Cepek... 
   
  read full caption
Internal Beadlock Wheel Dick Cepek Wheels
We used some 17x9 Dick Cepek DC-1 wheels, but we had them powdercoated the color that the old Dick Cepek suspensions used to be (in honor of the name). We powdercoated them first before drilling the secondary valvestem hole, but then took the wheels to Arroyo Grande Powder Coating to have them clear coated again for extra protection.
Internal Beadlock Wheel Air Channel Valve Stems
Staun provides unique "air... 
   
  read full caption
Internal Beadlock Wheel Air Channel Valve Stems
Staun provides unique "air channel" valve stems that need to be contoured to fit the wheel by bending them to fit the wheel (without using force on the valve stem itself).....
Internal Beadlock Wheel Air Channel Valve Stems 2
......This new air channel... 
   
  read full caption
Internal Beadlock Wheel Air Channel Valve Stems 2
......This new air channel valve stem will allow you to still deflate and inflate the wheel even with the inner tube pressing against the wheel center.
Internal Beadlock Wheel Smooth Out Edges
This may get a bit scary to... 
   
  read full caption
Internal Beadlock Wheel Smooth Out Edges
This may get a bit scary to some of you so have a competent off-road shop do this for you if you feel queasy about this, but you'll have to make sure the edge of the bead is smooth and without any burs. Otherwise you leave potential for puncturing the inner tube. We used some pneumatic power and a light touch to take care of the sharp edges that we found on our Krawlers. You won't have to do this with all tires, but a few manufacturers generally have a sharp bead lip on their tires, and those need to be addressed.
Internal Beadlock Wheel Install Inner Tire Bead
Before sticking in the inner... 
   
  read full caption
Internal Beadlock Wheel Install Inner Tire Bead
Before sticking in the inner tube, you'll need to first seat the inner tire bead onto the wheel. After that, you'll need to install the tube guard halfway onto the wheel before sticking in the inflatable inner tube. Staun recommends getting these on first and then installing the air channel valve stems, but we found it easier to install the air channels before squeezing in the tubes but after the tube guards are in. Staun provides a little baggie full of white powder to use on everything during the install, but we'd suggest just being prepared with an extra bottle of baby powder just in case you feel you need more powder than what Staun provides.
Internal Beadlock Wheel Tire Express And Staun Internal Beadlocks
Once we had the rear bead... 
   
  read full caption
Internal Beadlock Wheel Tire Express And Staun Internal Beadlocks
Once we had the rear bead of the tire over the wheel lip and the Staun internal beadlocks installed, we called a mobile tire service (Tire Express) to seat the outer bead onto the wheel. This has to be done extremely carefully since the tire bead has to fall in between the air channel valve stem and the lip of the wheel.....
Internal Beadlock Wheel Tire Express And Staun Internal Beadlocks 2
.....If your tire guy doesn't... 
   
  read full caption
Internal Beadlock Wheel Tire Express And Staun Internal Beadlocks 2
.....If your tire guy doesn't feel comfortable performing this last step, then don't try and convince him to do it and find someone else capable of completing the task, as you'll have to order and wait for more air channel valve stems if they're damaged.
Internal Beadlock Wheel Completing Project
Once everything is together... 
   
  read full caption
Internal Beadlock Wheel Completing Project
Once everything is together there is barely any indication that this is a double beadlocked wheel and only a sharp eye will notice the second valve stem.....
Internal Beadlock Wheel Completing Project 2
.....Not only does the Staun... 
   
  read full caption
Internal Beadlock Wheel Completing Project 2
.....Not only does the Staun allow us to run both an outer and inner beadlock, but it also reduces the maintenance of a beadlock down to checking the inner tube's air pressure......
Internal Beadlock Wheel Completing Project 3
.....If you find the tire... 
   
  read full caption
Internal Beadlock Wheel Completing Project 3
.....If you find the tire losing air after installation, it is likely that the air is seeping from the newly....
Internal Beadlock Wheel Completing Project 4
.....installed air channel... 
   
  read full caption
Internal Beadlock Wheel Completing Project 4
.....installed air channel valve stem and the exterior nut just needs to be tightened (at least that's what we found).
Internal Beadlock Wheel How Low Can You Go
How Low Can You Go? Staun... 
   
  read full caption
Internal Beadlock Wheel How Low Can You Go
How Low Can You Go?
Staun recommends a process for finding out how low (of pressure) you can actually go before you go out and do some damage to your wheel package......
Internal Beadlock Wheel How Low Can You Go 2
......First, pull the truck... 
   
  read full caption
Internal Beadlock Wheel How Low Can You Go 2
......First, pull the truck onto level ground and deflate the tire completely (leaving the inner tube fully inflated-Staun recommends fifty pounds of pressure). Take a measurement of how tall the tire is at the point. Then inflate the tire until it is just one inch taller. Check the pressure again, as this is the lowest tire pressure you can run without damaging your Staun internal beadlocks (at slow speeds under normal use! We know you can break anything if you try hard enough.).
Arroyo Grande Powder Coating Staun Products
949.645.7733

www.staunproducts.com
BF Goodrich Tire Express
Dick Cepek
330/928-9092

www.dickcepek.com
Xtreme Unlimited
(805)474-1312

www.xtremerzr.com

Discuss in Our Forums
Ford F150 Research
Ford F150 Read the latest reviews of the new F150, including multi-vehicle comparisons, long-term tests, first rides or detailed new-car road tests. The F150 has comparable fuel economy to other vehicles in its class. It has had 1 vehicle recall, which can give you an idea about its reliability. Other similar vehicles are the Jeep Wrangler and the Dodge Dakota.

Related Articles

 
2009 Lucas Oil Off Road Series Superlite Class
2009 Lucas Oil Off Road Series Superlite Class... more
 
Dodge Ram 3500 Dynatrac Free Spin Kit
More MPG And Less Wear... more