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Unisteer Performance Rackzilla Rack And Pinion Kit - Steering On The RZR's Edge

Replacing The Rack And Pinion Steering
By Jordan Jones
Photography by Jordan Jones
Rack And Pinion Steering Polaris
Rack And Pinion Steering Comparisons
At first we thought this was... 
   
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Rack And Pinion Steering Comparisons
At first we thought this was a rebuilt rack and pinion unit because it looked so close to the factory one. But upon closer inspection, we realized that this is an entirely new rack and pinion. The Rackzilla features a 24mm rack shaft (compared to the stock 21mm and 1/2-inch steel mounting brackets (compared to the factory cast aluminum ones). The tie rods on the Rackzilla are 0.625 inches (larger than the stock 0.590-inch ones).
Rack And Pinion Steering Wrong Installation
When the steering was last... 
   
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Rack And Pinion Steering Wrong Installation
When the steering was last installed on this RZR, it was done incorrectly. Notice the bent threaded end of the stock tie rod that went into the extension provided with the long-arm suspension previously installed on this RZR. The tie rod bent because the tie rod end was supposed to be installed below the spindle, and it was therefore not parallel with the suspension (which put more force on the tie rod). Since we used a rack meant for an RZRS on a normal RZR, we are getting rid of the steering extensions as they are no longer needed since the tie rods are longer on this RZRS rack (the RZRS is already wider from the factory).
Rack And Pinion Steering Removed Stock Rack
We removed stock rack, and... 
   
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Rack And Pinion Steering Removed Stock Rack
We removed stock rack, and installed the new rack. The new Rackzilla rack and pinion installs into stock location. Unfortunately, the space between the cabin and the front diff on a UTV is very tight, and made for horrible pictures. We apologize.
Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion
The Unisteer Rackzilla rack... 
   
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Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion
The Unisteer Rackzilla rack and pinion has two adjustments for the steering.....
Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion 2
......The tie rods thread... 
   
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Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion 2
......The tie rods thread in next to the rack and the outer tie rod ends at the spindle thread on as well.....
Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion 3
....This gives a good amount... 
   
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Rack And Pinion Steering Unisteer Rackzilla Rack And Pinion 3
....This gives a good amount of adjustment.
Rack And Pinion Steering Install Tie Rod
Make sure to install the tie... 
   
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Rack And Pinion Steering Install Tie Rod
Make sure to install the tie rod end below the spindle. If you install it above the spindle, it will no longer be parallel with the A-arms and therefore create some bumpsteer.
Rack And Pinion Steering Side View
How'd We Like It? Once on,... 
   
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Rack And Pinion Steering Side View
How'd We Like It?
Once on, the new Unisteer rack and pinion made our RZR's steering feel smoother from full crank left to full crank right. We also noticed there was not as much kickback in the wheel when we hit something with the tires. It only took us about an hour to install and was a good way to improve the handling characteristics of our RZR.
Unisteer
www.unisteer.com

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