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1994 Dodge Ram Project Prerunner Bumpers - Part Four Of The End

Progress Is Slow, But Bumpers Have Been Added
By Jerrod Jones
Photography by Jerrod Jones
1994 Dodge Ram Side View
1994 Dodge Ram White Fiberglass Bumper
A few people have asked me... 
   
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1994 Dodge Ram White Fiberglass Bumper
A few people have asked me why I stuck this giant white fiberglass bumper cover from Good Hood on the front of my Dodge, especially when I once had a prerunner bumper without this fiberglass piece. Well, take a look at how much stuff is hidden by this......
1994 Dodge Ram White Fiberglass Bumper 2
.....We're obviously cutting... 
   
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1994 Dodge Ram White Fiberglass Bumper 2
.....We're obviously cutting it down (as shown by the blue tape lines), but without this lightweight fascia, the truck would just look ugly unless we cut and re-engineered the radiator supports and put a sort-of weird looking tube bumper on the front.
1994 Dodge Ram Off Road Evolution Bending Tubes
Nate Dog of Off Road Evolution... 
   
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1994 Dodge Ram Off Road Evolution Bending Tubes
Nate Dog of Off Road Evolution got to bending some tube to start the front bumper.....
1994 Dodge Ram Off Road Evolution Bending Tubes 2
......We were going to stick... 
   
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1994 Dodge Ram Off Road Evolution Bending Tubes 2
......We were going to stick to a prerunner-style bumper theme, but maybe with a little more tubing and strength to it.....
1994 Dodge Ram Off Road Evolution Bending Tubes 3
......Nate used 1.75-inch... 
   
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1994 Dodge Ram Off Road Evolution Bending Tubes 3
......Nate used 1.75-inch DOM .120 wall tubing to build the main hoop and the runners down to the frame. The main hoop and guards around the headlights were fabbed out of 1.5-inch Dom tubing to give a good look and cut down on a little weight......
1994 Dodge Ram Off Road Evolution Bending Tubes 4
......The bumper ended up... 
   
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1994 Dodge Ram Off Road Evolution Bending Tubes 4
......The bumper ended up coming into the front of the frame at two different points adding some real strength to the front bar.....
1994 Dodge Ram Off Road Evolution Bending Tubes 5
......This was about the third... 
   
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1994 Dodge Ram Off Road Evolution Bending Tubes 5
......This was about the third or fourth version after the changes and additions, and Nate seemed to be getting less friendly as time went on.
1994 Dodge Ram Nate Dog
In fact, I think Nate Dog... 
   
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1994 Dodge Ram Nate Dog
In fact, I think Nate Dog might have turned the grinder and thrown these burning hot pieces of metal onto me on purpose, after all the changes I made. Don't worry, Nate--my eyebrow is growing back just fine.
1994 Dodge Ram Combination
I really like the way the... 
   
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1994 Dodge Ram Combination
I really like the way the bumper and fiberglass fascia combo turned out. Of course, I would prefer not having to use the fiberglass piece, but it's very hard to hide all then stuff under the grille line on Dodges.Three Hella HID lights will sit in the main hoop and will create more than enough daylight in front of Jinxy.
1994 Dodge Ram Custom Rear Winch Bumper
I liked the custom rear winch... 
   
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1994 Dodge Ram Custom Rear Winch Bumper
I liked the custom rear winch bumper that had already been built on the back of this truck years ago, but it was a little too heavy duty and added a ton of weight.About nine years ago, I bought a Sir Michael's steel rollpan to fill the giant gap in back of my Dodge. I would have just given an angled cut from the rear fender opening up to the tailgate on the bedsides, but there is a lot of substantial support in the lower corners of these '94-01 Dodge beds. And besides, I always liked the look of a Dodge with a rollpan......
1994 Dodge Ram Custom Rear Winch Bumper 2
......Unfortunately, this... 
   
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1994 Dodge Ram Custom Rear Winch Bumper 2
......Unfortunately, this rollpan that was supposed to fit with no modifications and minimal drilling, sat .375 inches in too far from the body line. So much for easy fitment!Colin Fletcher of Off Road Evolution took the time to cut some metal strap, clamp it, and weld it in place on the rollpan. This would act as our spacer to make the rollpan line up better on the back of the truck.
1994 Dodge Ram New Winch Mount Behind Rollpan 5
While the rollpan went on,... 
   
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1994 Dodge Ram New Winch Mount Behind Rollpan 5
While the rollpan went on, Nate Dog went to work making a new winch mount behind the rollpan. He cut out the original frame crossmember that used to hold the spare tire, and began making a new one out of .375-inch plate and 1.5-inch tubing......
1994 Dodge Ram New Winch Mount Behind Rollpan 4
......The plan was to place... 
   
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1994 Dodge Ram New Winch Mount Behind Rollpan 4
......The plan was to place the winch behind the rollpan and have the winch line come out the middle of the rollpan where the license plate goes. I'll probably end up putting the license plate on a hinge so it flips down to give access to the winch line......
1994 Dodge Ram New Winch Mount Behind Rollpan
.....Nate Dog uses a special... 
   
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1994 Dodge Ram New Winch Mount Behind Rollpan
.....Nate Dog uses a special welding technique called "eyeseys-closeys" to tack weld everything into place before making the final welds......
1994 Dodge Ram New Winch Mount Behind Rollpan 2
......Slinging the winch between... 
   
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1994 Dodge Ram New Winch Mount Behind Rollpan 2
......Slinging the winch between the rear framerails seemed like a good idea, but it stuck the winch up close to the floor of the bed, and would have made it impossible to remove the winch should it need servicing......
1994 Dodge Ram New Winch Mount Behind Rollpan 3
......For this reason, we... 
   
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1994 Dodge Ram New Winch Mount Behind Rollpan 3
......For this reason, we mounted the winch upside down even though you are tehnically not supposed to for draining reasons. We will have to make some special modifications to the winch to make this work correctly.
1994 Dodge Ram Ore Signature Billet Aluminum
Off Road Evolution's signature... 
   
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1994 Dodge Ram Ore Signature Billet Aluminum
Off Road Evolution's signature billet aluminum hawse fairlead will be mounted directly in the hole in the middle of the rollpan. Nate reinforced this are in back of it with steel plate attached to the frame so the fairlead had something substantial to mount to.
1994 Dodge Ram Tube Protection
I couldn't just have a rollpan... 
   
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1994 Dodge Ram Tube Protection
I couldn't just have a rollpan in the back because that would leave the truck open to potential damage off-road if something hit us from behind or I backed into something. But I wanted to stay fairly light in the back, as the old bumper was so heavy that it actually changed the handling characteristics of the truck.Nate ran a 1.75-inch DOM tube along the bottom of the rollpan, wrapping it around the sides for some added protection.
1994 Dodge Ram Tommy Longtravel
Tommy Longtravel, using the... 
   
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1994 Dodge Ram Tommy Longtravel
Tommy Longtravel, using the patience and angle-measuring methods of a golfer,....
1994 Dodge Ram Tommy Longtravel 2
.....went to work bending... 
   
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1994 Dodge Ram Tommy Longtravel 2
.....went to work bending a hoop to put on the rear tube.
1994 Dodge Ram Changed Mind
I changed my mind yet again... 
   
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1994 Dodge Ram Changed Mind
I changed my mind yet again after Tommy had finished the rear hoop. I liked it, but we realized that the bar would get in the way of the cable coming off of the winch spool......
1994 Dodge Ram Changed Mind 2
.....Instead, Tommy made two... 
   
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1994 Dodge Ram Changed Mind 2
.....Instead, Tommy made two smaller hoops with a space in between to allow the winch cable free movement when spooled out.
1994 Dodge Ram Adding Tow Hitch
I obviously wasn't going to... 
   
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1994 Dodge Ram Adding Tow Hitch
I obviously wasn't going to be using this hitch to tow giant boats with, but there is jet ski trailer and a utility trailer that I'd like to still tow with this Dodge......
1994 Dodge Ram Adding Tow Hitch 2
.....Tommy Longtravel used... 
   
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1994 Dodge Ram Adding Tow Hitch 2
.....Tommy Longtravel used a tow hitch he found in the back of the shop, cutting the necessary piece out and welding it inline on the lower tube of the bumper. He even took the time to make some nice gussets to add some strength to the hitch point.
1994 Dodge Ram Finish
Like it or not, the rear bumper... 
   
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1994 Dodge Ram Finish
Like it or not, the rear bumper came out very uniquely, and the look has really started to grow on me. What started out as a compilation of compromises actually turned into something pretty cool looking that I knew no one else would have. On top of that, we were able to keep the rear tubing to a minimum to keep the weight down behind the axle.
Off Road Evolution
www.offroadevolution.com

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