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2008 Yamaha Rhino 700 - We Start Building Your Next Rhino

Project Built To Win
October, 2008
By Robin Stover
Photography by Robin Stover
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Yamaha Rhino
Kit Specs
Company: Rigid Industries
Type: Mid-travel
Track-Width Increase: 3 inches per side
Recommended wheel: Stock offset
Wheelbase change: No wheelbase change
Travel: 9 inches, front and rear
Includes: A-arms, shocks, axles

2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Walker Evans Racing Shocks
Rigid Industries is well-known... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Walker Evans Racing Shocks
Rigid Industries is well-known for its suspension upgrades for side-by-side vehicles. For this particular Rhino, the guys at Rigid are installing their 3-inch-wider mid-travel suspension system. Sure, long-travel kits are all the rage right now, but here at SidexSource, we think it makes more sense to give away a vehicle that the average joe can actually haul away in the back of a pickup. This kit cycles a full 10 inches of travel damped by a plush set of Walker Evans Racing shocks, which should keep long-travel envy to a minimum.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Shock Adjust
The 15-position adjustable... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Shock Adjust
The 15-position adjustable Walker Evans Racing shocks are ideal for multipurpose rigs like our giveaway Rhino. Simply twist the billet knob to stiffen up the compression valving if you want to tackle the desert, or turn it back the other way to soften the suspension for slower rockcrawling action. Either way, you get awesome performance thanks to Walker's own personal experience racing down in Baja California, Mexico.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Shock Part
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Rhino Spindle
Here you can see the way the... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Rhino Spindle
Here you can see the way the rear upper A-arm of the Rigid mid-travel kit securely attaches to the Rhino factory spindle. Notice the way the lateral crossbracing is fashioned from a bent section of tubing - this design offers increased rigidity over a straight section of tube. This method also adds critical surface area to the TIG-welded intersections of chrome-moly tubing. No special gussets of flared holes here, just simple strength by design and good use of material.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms A Arm Steering Knuckle
Rigid Industries uses high-quality... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms A Arm Steering Knuckle
Rigid Industries uses high-quality FK rod ends with misalignment spacers to secure the upper A-arm to the steering knuckles. Notice the way the main tube is fishmouthed at the intersection with the threaded bung - this feature adds strength over a straight-cut style intersection. Welds are typically considered to be weak points, therefore you want critical welds like this to be as long as possible. The fishmouth adds surface area to the weld.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Oe Axleshaft
All long-travel suspension... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Oe Axleshaft
All long-travel suspension systems add additional force to a drive axle. OE axleshafts are designed to twist a little before failure. The stock CV joint will typically hold up to twice the force of the axleshaft, so most companies simply offer upgraded alloy axleshafts that work with the factory CVs. Axleshafts can be made much stronger by using materials such as 4340 chrome-moly like the ones Rigid offers. For the ultimate in strength, 300M axleshafts are also available. Either way, the improvement in strength over the factory setup is significant. Just remember to peen the retainer nut at the relief keyway on the end of the stub axle once you have the hub assembled to it, otherwise this critical nut may back off over time, causing the wheel to loosen and eventually fall off.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms 4340 Axleshaft
The Rigid Industries mid-travel... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms 4340 Axleshaft
The Rigid Industries mid-travel kit includes lengthened 4340 axleshafts. An optional polished finish is shown here. To install these shafts, you have to take apart the factory axle assemblies and swap the factory CV joints onto the new stronger shafts. This is quite a messy job due to the grease inside the CV boot and is likely the toughest part of the installation.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Pivot Point
This shot of the front suspension... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Pivot Point
This shot of the front suspension shows the entire arrangement as it comes from Rigid Industries. Each pivot point features a greaseable bushing for squeak-free operation.
2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Steel Brake Line
Longer braided-steel brake... 
   
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2008 Yamaha Rhino 700 Rigid Industries Mid Travel Kit Shocks Axles Arms Steel Brake Line
Longer braided-steel brake lines are included with the kit and significantly fortify the most vulnerable part of the OE braking system.

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