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The FJ Adventure: Part 2

New Gears, Work, And Play

By Kevin Blumer
photographer: Kevin Blumer


 2007 Toyota Fj Cruiser Buildup On Trail
The floor mats are coated with a generous layer of coarse-grained sand, the paint now sports a few desert pinstripes, and the new-vehicle smell has long wafted out the window. That's just the way we like it.
 2007 Toyota Fj Cruiser Buildup Hauling Pipe
Can an FJ Cruiser haul 8-foot lengths of steel tubing home from the metal yard? You betcha! The rear seat was folded forward, the tubing cinched together, and the tie-down loops in the floor served as anchors. Yes, the rear door had to stay open during the short drive home.
 2007 Toyota Fj Cruiser Buildup Spare Tire
That's a 38-inch Toyo Open Country M/T and a host of other hardware belonging to our '03 Super Duty. Once again, the FJ's flexible rear area can haul cargo, passengers, or a little of both. A large, lockable cargo bay is a big-time plus.
 2007 Toyota Fj Cruiser Buildup Front Ring Pinion
The 4.0 V6 is a healthy engine, so it was able to propel 35-inch tires authoritatively even with stock axle gears. Just the same, too-tall gears mean less control on tight, twisty trails. Fuel economy suffers too. All-Pro Off-Road knows the importance of proper gearing and stocks gearsets and installation kits for the FJ Cruiser.
 2007 Toyota Fj Cruiser Buildup Rear Ring Pinion
The 'Cruiser can use a Tacoma ring-and-pinion in the rear diff, but the frontend takes gears that are unique to the FJ. These same gears are also used on some non-USA Toyota models, so All-Pro imports the front gears. A 4.56 ratio was the way to go with our 35s.
 2007 Toyota Fj Cruiser Buildup Drain Gear Oil
Drain the oil before you pull the pumpkin, or you'll get a messy reminder as soon as the mating surfaces come apart.
 2007 Toyota Fj Cruiser Buildup Ball Joint Housing
The same angle of attack was used up front. The lower ball joint rides in a bolt-on housing, making it a cinch to separate the steering knuckle from the lower control arm.
 2007 Toyota Fj Cruiser Buildup Remove Front Axles
A spring clip keeps the axles inside the front differential. Careful prybar manipulation was the secret to successful extraction.
 2007 Toyota Fj Cruiser Buildup Disconnect Tie Rod
The driver-side tie rod had to be disconnected. Once the tie rod and lower control arm were pulled free of the steering knuckle, it could be rotated away from its home position. This in turn allowed pulling the CV shaft clear of the diff. The CV shaft was also disconnected from the wheel hub and set aside.
 2007 Toyota Fj Cruiser Buildup Cv Shaft
The control arms, tie rod, and CV shaft were left in place on the passenger side. The long-side axletube was unbolted from the differential, and the pumpkin was lowered away and taken to the workbench.
 2007 Toyota Fj Cruiser Buildup Differential Holder
This fixture eliminates the risk of dropped diffs and crushed toes.
 2007 Toyota Fj Cruiser Buildup Differential Tools
Proper presses and pullers not only made the job easier, they made it possible in the first place. Trying to make do by using improper tools will often leave you with damaged parts and a fried temper.

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