Off-Roadweb Magazine Homepage Off-Road
Get Adobe Flash player

2004+ Ford F-150 - Leveling Kit Installation - Off-Road Magazine

Level Your F-150
By Joe Heinlein
Photography by Joe Heinlein
2004 Ford F 150 Left Front View
2004 Ford F 150 Left Side View
04 Ford F-150 2WD with a stock... 
   
  read full caption
2004 Ford F 150 Left Side View
04 Ford F-150 2WD with a stock rake.
2004 Ford F 150 Left Side View After
The new level stance with... 
   
  read full caption
2004 Ford F 150 Left Side View After
The new level stance with the 2-inch Skyjacker aluminum spacers gets rid of the factory rake. The chrome rocker guards amplify the straight stance, and the bug shield is a bonus.
2004 Ford F 150 Leveling Spacers
These are the perfect solution... 
   
  read full caption
2004 Ford F 150 Leveling Spacers
These are the perfect solution for a low-cost lift, and the name Skyjacker ensures you that these are high-quality parts. The aluminum spacers attach to the "top" of the factory struts. Skyjacker's leveling spacers are CNC-machined from T6 aircraft-quality billet aluminum. This aluminum is lightweight yet physically strong and withstands the elements.
2004 Ford F 150 A Arm Front View
Front Suspension OverviewBoth... 
   
  read full caption
2004 Ford F 150 A Arm Front View
Front Suspension OverviewBoth the 2WD and 4WD F-150 models have a long-spindle, double-wishbone/control arm with coilover shock design. Many other OEMs use a similar setup: '07 Chevy/GMC, Tacoma, Tundra, and FJ Cruiser.
2004 Ford F 150 Outer Tie Rod Hammer
Once the vehicle is secured... 
   
  read full caption
2004 Ford F 150 Outer Tie Rod Hammer
Once the vehicle is secured and up on jackstands, the tires are off and we're ready to get started. We disconnected the outer tie rod from the steering knuckle (you usually have to give the knuckle a tap with a hammer to dislodge the tie rod).
2004 Ford F 150 A Arm Front View
We disconnected the upper... 
   
  read full caption
2004 Ford F 150 A Arm Front View
We disconnected the upper A-arm (this is what the OEM calls a "wishbone") ball joint from the top of the steering knuckle (OEM calls it a "long spindle").
2004 Ford F 150 Lower A Arm Shock Mount
Then, we disconnected the... 
   
  read full caption
2004 Ford F 150 Lower A Arm Shock Mount
Then, we disconnected the lower shock mount from the lower A-arm (wishbone), using a 1-3/16-inch and a 1-1/16-inch socket to remove the bolt and nut. We retained the bolt and nut to be reused on the install.
2004 Ford F 150 Sway Bar End Link
We also disconnected the sway-bar... 
   
  read full caption
2004 Ford F 150 Sway Bar End Link
We also disconnected the sway-bar end links from the sway bar. It is a good idea to do both sides at this point. The sway bar will be reconnected in one of the last steps. This factory hardware will be reused as well.
2004 Ford F 150 Upper Shock Mount
With a 15mm wrench, we removed... 
   
  read full caption
2004 Ford F 150 Upper Shock Mount
With a 15mm wrench, we removed the three upper shock mounting bolts from the frame mount. The three bolts form a triangle - two up front and one in the back. The nuts will be used to attach the factory shock mount/studs to the Skyjacker spacer.
2004 Ford F 150 Applying Thread Locking Compund
Now to the Skyjacker parts.... 
   
  read full caption
2004 Ford F 150 Applying Thread Locking Compund
Now to the Skyjacker parts. We took the supplied thread-locking compound and applied it to the "coarse" threaded portion of the studs. This adhesive compound is designed to fill the thread gap and hold it in place to prevent parts from vibrating loose.
2004 Ford F 150 Hand Tight Thread Locker
We then threaded the coarse... 
   
  read full caption
2004 Ford F 150 Hand Tight Thread Locker
We then threaded the coarse end of the stud (the one with the locking compound) into the aluminum spacer until it was handtight The fine thread is up for the install.
2004 Ford F 150 Attach Coilover Spacer
Next we inserted the top of... 
   
  read full caption
2004 Ford F 150 Attach Coilover Spacer
Next we inserted the top of the factory shock mount studs through the spacer, attaching the coilover to the spacer using the factory nuts we took off earlier. A deep-well socket was very helpful at this point.

1  | 2  | Next

Discuss in Our Forums
Ford F150 Research
Ford F150 Read the latest reviews of the new F150, including multi-vehicle comparisons, long-term tests, first rides or detailed new-car road tests. The F150 has comparable fuel economy to other vehicles in its class. It has had 1 vehicle recall, which can give you an idea about its reliability. Other similar vehicles are the Jeep Wrangler and the Dodge Dakota.
2004 Ford F 150 Torque Wrench Nuts 2004 Ford F 150 Install Spacer Studs
2004 Ford F 150 Install Complete Shock 2004 Ford F 150 Install Lower Mount

Related Articles

 
2004 Ford F-150 Prerunner - Solar Eclipse
Check out L&G Enterprises' screaming yellow '04 F-150 Prerunner.... more
 
Nissan Titan Fullsize Pickup & 2004 Ford F-150 - Off-Road Insider
Exclusive Look into the Off-Road Future, featuring a Nissan Titan Fullsize Pickup & 2004 Ford... more
 
2004 Ford F-150 Suspension System - 20 Transmission Tricks
Exclusive Off-Road issue, featuring a 6-inch 2004 F-150 Suspension System, Bolt-On Gear Splitter, &... more