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1997 Ford Ranger - The Sweet Spot

Built Just Right For The Real World
By Kevin Blumer
Photography by Kevin Blumer
1997 4Wd Ford Ranger The Sweet Spot Exterior View Main
1997 4Wd Ford Ranger The Sweet Spot Tranny Crossmember
The dimple-died tranny crossmember... 
   
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1997 4Wd Ford Ranger The Sweet Spot Tranny Crossmember
The dimple-died tranny crossmember clears the front driveshaft as well as the exhaust system.
1997 4Wd Ford Ranger The Sweet Spot Front Bumper Pro Comp Lights
Complementing the quartet... 
   
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1997 4Wd Ford Ranger The Sweet Spot Front Bumper Pro Comp Lights
Complementing the quartet atop the cab, a trio of Pro Comp lights adorns a Desolate-built front bumper.
1997 4Wd Ford Ranger The Sweet Spot Pass Through Axleshaft Window
The pass-through window for... 
   
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1997 4Wd Ford Ranger The Sweet Spot Pass Through Axleshaft Window
The pass-through window for the axleshaft has been enlarged so it will clear the shaft in all positions of bump and droop travel.
1997 4Wd Ford Ranger The Sweet Spot King Coilovers
King coilovers of the 2.5-inch-diameter,... 
   
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1997 4Wd Ford Ranger The Sweet Spot King Coilovers
King coilovers of the 2.5-inch-diameter, 12-inch-stroke variety do duty up front in concert with a pair of King bumpstops and Pyrotect limit straps.
1997 4Wd Ford Ranger The Sweet Spot Shock Hoop
Greg's shock hoop ties into... 
   
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1997 4Wd Ford Ranger The Sweet Spot Shock Hoop
Greg's shock hoop ties into the steering-box mount on the driver side. The triangular gusset on the hoop's left leg supports a battery tray that's infinitely stronger than the stock sheetmetal tray.
1997 4Wd Ford Ranger The Sweet Spot Ford 8 Point 8 Rearend
A Ford 8.8 rearend was retrieved... 
   
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1997 4Wd Ford Ranger The Sweet Spot Ford 8 Point 8 Rearend
A Ford 8.8 rearend was retrieved from a wrecking yard and set into place underneath Deaver spring packs. The fullsize 8.8's width adds stability to the Ranger chassis.
1997 4Wd Ford Ranger The Sweet Spot Top Lightbar
A switch inside the cab raises... 
   
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1997 4Wd Ford Ranger The Sweet Spot Top Lightbar
A switch inside the cab raises and lowers the lightbar. The lightbar and the roof rack were both fabricated by Greg and the crew at Desolate Motorsports.
1997 4Wd Ford Ranger The Sweet Spot Driver Side Ttb Housing
Up close with the driver-side... 
   
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1997 4Wd Ford Ranger The Sweet Spot Driver Side Ttb Housing
Up close with the driver-side TTB housing, it's easy to see all the strength built into the McNeil Off-Road front end. Note the doubler plate that reinforces the housing's lower edge against high-speed encounters with rogue rocks.
1997 4Wd Ford Ranger The Sweet Spot Cantilever Shock System
Early in the buildup, Greg... 
   
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1997 4Wd Ford Ranger The Sweet Spot Cantilever Shock System
Early in the buildup, Greg mocked up and partially fabricated a low-profile cantilever shock system, but it was hard to beat the time-saving simplicity of an S.I. Motorsports bolt-on bed cage. Greg bolted a pair of 2.5-inch-diameter King bypass shocks between the S.I. bed cage and the lower shock mounts.
1997 4Wd Ford Ranger The Sweet Spot Exterior View Jump
1997 4Wd Ford Ranger The Sweet Spot Desolate Motorsports Mounts
Driving around with loose... 
   
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1997 4Wd Ford Ranger The Sweet Spot Desolate Motorsports Mounts
Driving around with loose cargo in the bed works most of the time on the pavement, but at prerunning speeds in the dirt things need to be securely fastened. Desolate Motorsports fabricated mounts for spare quarts of oil, a fire extinguisher, a jack, a Power Tank, the spare tire, and a fuel dump can. Plenty of air was caught during our photo shoot, and the cargo didn't move an inch.
1997 4Wd Ford Ranger The Sweet Spot Flexy Suspension Yokohama
Flexy suspensions aren't the... 
   
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1997 4Wd Ford Ranger The Sweet Spot Flexy Suspension Yokohama
Flexy suspensions aren't the exclusive domain of hardcore trail rigs and dedicated rockcrawling machines. Thanks to long-travel desert-bred suspension and four-wheel drive, this Ranger can pull dual duty as a low-speed trail machine. Thirty-five-inch Yokohama Geolandars wrapped around American Racing AR-23 wheels connect the suspension with the dirt.
1997 4Wd Ford Ranger The Sweet Spot Leaf Spring Option
Flipping the rear shackles... 
   
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1997 4Wd Ford Ranger The Sweet Spot Leaf Spring Option
Flipping the rear shackles lets the rear suspension dive deeper into bumptravel without going into a negative arc. Deaver Spring offers several different leaf-spring options for the Ranger. This particular Deaver pack bolts right into the stock mounts.
1997 4Wd Ford Ranger The Sweet Spot Engine Cage
To give the Kings a home,... 
   
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1997 4Wd Ford Ranger The Sweet Spot Engine Cage
To give the Kings a home, Greg put his fabrication equipment to work. This engine cage successfully clears all of the vital components in the engine bay, including the air conditioning's accumulator bottle. When it's time to extract the 4.0 V-6 for an overhaul, the crossbar unbolts for proper engine access.
1997 4Wd Ford Ranger The Sweet Spot Mcneil Radius Arms
Long and strong are two words... 
   
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1997 4Wd Ford Ranger The Sweet Spot Mcneil Radius Arms
Long and strong are two words that sum up the construction of the McNeil Off-Road radius arms. Lengthened radius arms allow the TTB housings to droop farther, which nets extra suspension travel. Chrome-moly tubing is used to create the arms. The entire suspension kit comes powdercoated. Chad offers several powdercoat color options, but plain old gloss black worked perfectly on Greg Gilbert's '97.
1997 4Wd Ford Ranger The Sweet Spot Short Flex Line
Extended radius arms provide... 
   
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1997 4Wd Ford Ranger The Sweet Spot Short Flex Line
Extended radius arms provide more suspension travel with less caster change. Note the clean brake-line routing. A short flex line ties in with a hard line that runs the length of the radius arm. At the front of the arm, a short flex line connects to the brake caliper. This brake-line routing method keeps the brake line from getting snagged by terra firma, suspension, and rolling stock.
1997 4Wd Ford Ranger The Sweet Spot Mcneil Ttb Housing
Here's the passengers-side... 
   
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1997 4Wd Ford Ranger The Sweet Spot Mcneil Ttb Housing
Here's the passengers-side housing. The open sides of the housing have been boxed in, and reinforcing plates were added to the outer edge of the housing. The McNeil TTB housings are designed to align using a 0-degree alignment cam with 5 inches of lift. Chad moves the lower ball joint's mounting bore to compensate for the lift. These housings pivot in the stock pivot brackets. Retaining the stock pivot points and avoiding big-inch drop brackets nets a stronger front end compared to using drop brackets. Drop brackets create extra leverage on the frame, which can fatigue the frame and cause cracking.
1997 4Wd Ford Ranger The Sweet Spot Mcneil Off Road Suspension Kit
The heart of the buildup is... 
   
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1997 4Wd Ford Ranger The Sweet Spot Mcneil Off Road Suspension Kit
The heart of the buildup is the McNeil Off-Road long-travel front suspension kit. Chad McNeil has put hundreds of Baja miles on his own long-travel Dana 35 Twin-Traction Beam (TTB) front end and used his racing experience to develop what he fabricates and sells to the rest of us. The housings have been extended 4 inches per side and have received substantial gusseting. Extended radius arms pivot on big-boy 1.25-inch rod ends. Custom radius-arm pivot brackets bolt to the frame, and a custom dimple-died tranny crossmember gives the drivetrain a place to perch while tying the pivot brackets together. Not shown but included with the kit is a custom-length axleshaft and extended tie rods. This kit is capable of 20 inches of real-world travel when used with a McNeil Off-Road crossover steering kit. Using the stock steering linkage and extended tie rods limits the travel just a bit to 17 inches. This kit is designed to conform to Score track-width requirements and only requires one custom axleshaft.
1997 4Wd Ford Ranger The Sweet Spot Dana 35
The Dana 35 centersection... 
   
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1997 4Wd Ford Ranger The Sweet Spot Dana 35
The Dana 35 centersection is cast in lightweight aluminum. The high-pinion design nets superior ground clearance as well as stronger gears when used in a front differential. The TTB front suspension combines the best features of solid-axle and A-arm IFS suspension systems. The differential goes up and down with suspension movement just like a solid axle, and the wheels are free to move independently as with A-arm IFS systems. Exceptional ride quality and durability are the windfall. Front and rear ring-and-pinion sets were installed by American Gear Shop.
American Racing Custom Wheels
19067 S. Reyes St.
Rancho Dominguez
CA  90221
McNeil Off-Road
Deaver Spring Power Tank
www.powertank.com
Desolate Motorsports
www.desolatemotorsports.com
Pro Comp Suspension
King Shock Technology
www.kingshocks.com
S.I. Motorsports
(562) 903-1625

www.simotorsportsinc.com

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