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Custom 1940 Ford Truck - Desert Jewel

A '40 Ford Retakes The Trails

Photography by Jay Kopycinski

John Newell of Tucson, Arizona had been wheeling in the desert for many years in his 4WD Toyota truck. He bought it new in '87 and put about 300,000 miles on the odometer. He finally rolled it one too many times and the doors would no longer close completely, so he planned to build something new.

He decided that the 4WD he would build would be a little different when a friend found him a partially cannibalized '40 Ford truck. A deal was struck, and John hauled the old Ford home on a trailer. The end result is the eclectic purple rig you see on these pages. With a lot of help from good friend George Brewster, John assembled, fabbed, and painted this truck in his carport at home over a period of about two years.

John salvaged the hard parts from his crumpled Toyota and mated them to the vintage Ford sheetmetal. He had already swapped a solid front axle onto the Toyota frame, so the new rig was going to be set up again as a street-legal and competent desert wheeler.

  • This is what the aged '40 Ford looked like when John brought it home on a trailer. The previous owner was a street rod builder and had already used some of the parts off the truck. John had to find some other parts to rebuild it and complete his project.
    This is what the aged '40 Ford looked like when John brought it home on a trailer. The pr
  • Here is the body being fitted up to the Toyota 4WD frame. Tackling a conversion project like this means figuring out how to dimensionally mate a lot of different components.
    Here is the body being fitted up to the Toyota 4WD frame. Tackling a conversion project l

The truck is motivated with the engine from the original Toyota; however, it has been fully rebuilt and stuffed with high-performance goodies. The power from there goes through a Centerforce Dual Friction clutch setup to a Toyota five-speed tranny and a Marlin Crawler triple transfer-case reduction. With 4.88 gears and Detroit lockers in both Toyota axles, this rig can tackle some good terrain and creep really slow if needed. The Toyota brakes are vacuum-assisted using a Stainless Steel Brakes electric vacuum pump plumbed into a Crane Cams vacuum reserve.

The suspension consists of leaf packs on all corners damped with Bilstein shocks. TeraFlex Revolver shackles are used in the rear along with Johnny Joints for extra articulation.

Once the body was successfully mated to the Toyota portion and all the mechanical details worked out, the body was straightened and filled then sprayed a velvety purple color. Creature comforts, trail utility features, and some modern electronics were added to complement the new project.

With the truck ready to tackle some trails, John mounted up some Mickey Thompson aluminum wheels and 33-inch Baja Claw tires. Rim screws have been added to help keep the tires firmly on the wheel bead at low tire pressure.

We spent a short time in this truck driving down the road and running some trails, and this rig induces plenty of rubbernecking. The truck can crawl good-sized rocks with ease, and people stare and give thumbs-ups to see such a unique restified vehicle. This classic Ford fits in well at a trail run or cruising the night with the street-rod crowd. We can imagine this old truck saw its share of dusty roads in its younger days, but it's back on dirt and looking good.

  • A 16-gallon fuel cell sits under the bed and is flanked by dual exhaust pipes that exit vertically at the bed corners. Custom bumpers are found front and rear, and a Warn 9000 receiver-mounted winch can be used at either end should some additional trail assistance be required.
    A 16-gallon fuel cell sits under the bed and is flanked by dual exhaust pipes that exit ve
  • The bored 22R Toyota engine was treated to a major refinement with the use of forged Keith Black pistons, fully balanced rotating assemblies, hardened block studs, ported and polished head, titanium Ford 302 valves and springs, Crane midrange/top-end cam, aluminum four-barrel intake, and Hedman header. A modified Holley Pro-Jection system keeps the fuel metered into the warmed-over engine.
    The bored 22R Toyota engine was treated to a major refinement with the use of forged Keith
  • An aluminum big-block radiator and electric fan are mounted in the bed along with a Meziere electric water pump to keep the engine comfortably cool in the desert's summer heat.
    An aluminum big-block radiator and electric fan are mounted in the bed along with a Mezier
  • The Marlin Crawler triple transfer-case setup provides four gear ranges, providing 20 forward speeds and transfer-case reduction as low as about 12:1. A beefy skidplate protects the transfer case and the All-Pro Off-Road transfer-case-mounted disc parking brake.
    The Marlin Crawler triple transfer-case setup provides four gear ranges, providing 20 forw
  • The front axle uses a high-steer crossover conversion and a Howe hydraulic-assist steering ram makes turning tires in the rocks a breeze. Flipped U-bolts help minimize hang points, and a custom F-250/Toyota driveshaft hooks the third member to the transfer-case output.
    The front axle uses a high-steer crossover conversion and a Howe hydraulic-assist steering
  • The bed holds a spare tire, recovery gear, 18 gallons of potable water, an onboard air compressor, lockable storage, a Hi-Lift jack, and dual Optima YellowTop batteries.
    The bed holds a spare tire, recovery gear, 18 gallons of potable water, an onboard air com
  • Inside, you get modern conveniences with a Nordskog digital gauge dash, a marine CD player, a CB radio, and a Premier Power Welder if John needs to melt a little metal. An onboard optical and infrared camera system with in-cab monitor allows outside viewing and VCR taping of wheeling adventures.
    Inside, you get modern conveniences with a Nordskog digital gauge dash, a marine CD player
  • Aftermarket seats and four-point harnesses keep occupants safe under a rollcage fabricated from chrome-moly tubing. The transmission and transfer case offer a dizzying array of pool-ball shifter knobs. Cool desert mornings are made warmer with a Summit 28,000-Btu three-speed heater.
    Aftermarket seats and four-point harnesses keep occupants safe under a rollcage fabricated
  • The bed contains a number of service amenities including a 50-foot air-hose reel, an electric drop light, and a pumped water faucet.
    The bed contains a number of service amenities including a 50-foot air-hose reel, an elect
  • The Toyota rear axle provides reliable durability for this application. 4.88 gears and Detroit lockers in the axles ensure confident trail-running. So far, the stock axleshafts have proven sufficient for this vehicle and use.
    The Toyota rear axle provides reliable durability for this application. 4.88 gears and Det
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